Lesson 4.4 – Vehicle Sectioning
Preamble
Approximate time to complete this lesson: 15 minutes.
Lesson 4.4 Video
To begin Lesson 4.4, watch this video (2 minutes, 25 seconds).
Review of Lesson 4.4
Procedures:
- Determine location and pattern for cutting and if applicable any unbolting that is required.
- Refer to the cutting diagrams before sectioning parts.
- Ensure the stability of the vehicle before cutting.
- Choose the appropriate cutting tool and always wear the appropriate personal protective equipment.
- Clear the area around the vehicle before cutting body panel.
- Prepare and secure the cutting area.
- Set up supports so part being cut off will not fall. Request assistance if required when cutting.
- If required move the sectioned part with a forklift or ask for assistance.
Quality Control:
- Ensure the sales person has marked the area to be cut.
- Be careful of other usable parts when cutting sections.
- Secure the edges with tape.
- Tools: cut off saw/torch & fire extinguisher.
Health & Safety:
- PPE: steel-toed boots, safety glasses, gloves, hearing protection, face shield.
Risks:
– Burn risks from gloves
– Excessive noise
– Risk of falling parts - Watch for slag and sparks while cutting.
- When using cut-off saw or torches always be aware of surrounding area.
- When sectioning it is important to secure the vehicle due to weight changes caused by the removal of the part.
- Always confirm fuel tank has been removed before cutting a quarter panel or removing suspension.